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Acid-Alkali Exhaust Treatment: 5 Proven Methods & Equipment Selection Guide

Acid Alkali Exhaust Treatment

1. Industrial Sources & Risks
In Acid-Alkali Exhaust Treatment HCl/H₂SO₄/NH₃ emissions from plating, chemical, and pharma industries cause equipment corrosion (pH<2 or>11) and acid rain (EPA data: contributes to 65% of SO₂ emissions).

2. Technology Comparison

Solution Concentration Efficiency OPEX Recommended Equipment
Wet Scrubber 500-5000mg/m³ 90-95% $0.05-0.1/m³ BIO Series PP Scrubber
Biofiltration 50-1000mg/m³ 85-92% $0.03-0.06/m³ Biofilter
Carbon Adsorption <300mg/m³ 95-98% $0.12-0.18/m³ Acid-Resistant Adsorber
Thermal Oxidation 1000-20000mg/m³ 98% $0.23-0.3/m³ Catalytic Oxidizer
Ionic Liquid All ranges 99% Custom Advanced System

3. Selection Criteria

  • Materials:

    • Strong acid: FRP/PP (pH 0-3)

    • Strong alkali: 316L SS (pH 11-14)

  • Velocity:

    • Scrubber: 3.3-4.9ft/s

    • Biofilter: 1-2ft/s

  • Energy Use: Biofilter consumes 67% less power than scrubbers

4. Case Study
A semiconductor plant adopted “alkaline scrubber + biofilter” to treat HCl/NH₃ mix, achieving ROI in 23 months.

5. FAQs
Q: How to handle high-humidity exhaust?
A: Use BIO Condensing Dehumidifier (reduce to<80% RH)

Q: Best solution for dusty acid fumes?
A: BIO Venturi Scrubber (dust removal>95%)

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